Melting system

The Melter is suitable for small, medium, and large enterprises involved in honey processing, cookie and confectionery production, and the manufacture of various other products.

The melter is designed for fast and efficient melting, grinding, and processing of products such as:

Crystallized / granulated honey · Butter and margarine blocks· Blocks of vegetable fats and oils · Wax and other meltable products

Advantages

· Robust construction of the working tank with a reinforced melting grid designed for high load capacity
· Specially shaped heated tubes of the melting grid with pointed edges, allowing fast and efficient product loading
· Unique segmented screw design with tooth-shaped elements that effectively grip product pieces and mix them into the overall mass
· Mirror-polished surface of the melting grid and internal walls ensuring high hygienic standards during processing
· Quick-release melting grid for easy and convenient cleaning; integrated holders on both sides of the grid, located in the cold zone, enhance operator safety
· Easy disassembly of the working components of the mixing system for simple cleaning and maintenance
· Large working tank capacity combined with compact overall dimensions, mounted on a supporting frame structure
· Fast and efficient processing without affecting the beneficial properties of the product
· Highly hygienic design with no hard-to-reach areas where residues could accumulate

Basic Version

The basic version includes a double-layer installation with a melting grid and three heating jackets mounted on a supporting frame.
It is equipped with a special mixing system with a frequency converter, controlled via a separate IP66-rated control panel.
The frequency converter includes a reverse function to increase mixing intensity.

Principle of Operation

The melter is equipped with a unique melting grid made of pointed tubes, located in the upper part of the unit, through which hot thermal fluid circulates.
When the product comes into contact with the grid, it is heated, cut, and deposited into the working vessel as partially melted small pieces.

Below the melting grid, a filtration mesh prevents unwanted particles from entering the product, ensuring product purity.

The working vessel is fitted with three heating jackets—two on the sides and one at the bottom—providing uniform and intensive heating.
Inside the vessel, a segmented screw (plasticator) mixes, grinds, and homogenizes the product.

Forward and reverse movement of the screw intensifies heat transfer and homogenization.
At the same time, the screw discharges the processed product from the unit.

Optional Features

· Built-in closed-loop heating system for the melting grid and heating jackets
· External decorative casing with thermal insulation
· Automatic control based on a PLC controller
· Protective cover for the installation